30–40 vials / minute, ≤ ±1% filling accuracy — liquid filling, stopper insertion and cap sealing integrated on a desktop footprint.
A compact benchtop line that combines peristaltic-pump liquid filling, inner-stopper insertion, re-pressing and aluminium cap sealing on one rotary turntable. Built from 6061 aluminium alloy and 304 stainless steel, it brings a full fill–finish sequence into the laboratory, pilot plant or small-batch production room.
A complete fill–finish sequence on a benchtop footprint — purpose-built for R&D, pilot and small-batch filling.
| Model | RNE90371 |
| Type | Benchtop vial fill–finish system (filling, inner stopper, cap sealing) |
| Output | 30 – 40 vials / min |
| Filling accuracy | ≤ ±1% |
| Fill volume | Up to 10 mL liquid |
| Qualification rate | ≥ 99% |
| Operating pressure | 0.5 MPa · 0.3 r/min |
| Air supply | 0.5 MPa · ≥ 80 L/min |
| Power supply | 110 / 220 V · 50 / 60 Hz · 10 A |
| Power | ≈ 1000 W |
| Body material | 6061 aluminium alloy & 304 stainless steel |
| Footprint | ≈ 1.3 × 1.15 × 0.8 m |
| Weight | ≈ 300 kg |
| Control | Touchscreen HMI (parameter setting, alarm diagnosis, run status) |
Vials stay on the same rotary platform from filling through final cap sealing, so the product is never handled between stations.
Vials are sorted and conveyed one by one into the main turntable waiting area.
A stepper-driven peristaltic pump doses the set volume through a height-adjustable filling needle.
Stoppers oriented by the vibratory plate are vacuum-adhered and pressed onto the bottle neck.
An in-line probe verifies presence; a missing stopper triggers an alarm.
A pressure-reducing mechanism presses the stopper fully home.
Caps oriented by the vibratory plate are mechanically placed on the neck.
A rotating motor crimps the cap; the cap probe verifies presence and alarms if missing.
Finished vials are transferred to the discharge conveyor.
A complete fill–finish sequence on a benchtop footprint — purpose-built for R&D, pilot and small-batch filling.
Please visit our FAQ page before reaching out to our customer support. Our team regularly updates this resource to provide you with the most up-to-date and comprehensive information, saving you valuable time.
All DIAGNOSEX process equipment is designed and manufactured in accordance with GMP / cGMP principles. Documentation packages supporting regulatory submissions — including material certificates, calibration records, and design qualifications — are available upon request.
Yes. Vial and stopper formats, throughput, automation level, cleanroom classification, and integration with upstream or downstream equipment can all be tailored to your process. Share your requirements and our engineers will propose a configuration.
Standard configurations generally ship within 8–12 weeks after order confirmation. Customized or fully integrated lines typically require 12–16 weeks, depending on the scope of engineering involved.
Yes. Our engineers provide on-site installation, commissioning, and structured operator and maintenance training. Remote commissioning support and English-language video training are also available.
