Gripper-type suspension design with 360° blind-spot-free imaging, Cognex AI vision, 500 bottles per minute and ≥40 μm detection accuracy for vials, oral liquid and eye drop bottles.
The RGVM-500 is a fully automated visual inspection system for transparent and translucent containers — vials, oral liquid bottles and eye drop bottles. A gripper-type suspension structure holds each bottle in a suspended state while an active rotation system images it through 360° with no blind spots, covering cap, neck, body and base — from cosmetic flaws to foreign particles and liquid fill levels. Optional TDLAS laser-based headspace oxygen analysis and leak-detection modules extend inspection to container integrity.
The RGVM-500 combines a blind-spot-free mechanical design with an AI inspection architecture engineered for high-speed, high-precision pharmaceutical production.
| Model | RGVM-500 |
| Type | Fully automated visual inspection machine (gripper-type suspension) |
| Applicable products | Vials · oral liquid bottles · eye drop bottles |
| Inspection coverage | Cap · neck · body · base — 360° with no blind spots |
| Defect detection | Cracks · dirt · scratches · dents/deformation · visible foreign matter · fill level |
| Detection speed | 500 bottles / minute |
| Detection accuracy | ≥ 40 μm (adjustable) |
| Inspection cycle | 0.6 seconds |
| Inspection stations | 8 |
| Cameras | 21 high-performance line-scan cameras |
| Reject channels | 2 |
| Vision system | Cognex AI — offline learning, data stays on-site |
| Lighting | Multispectral — visible + non-visible light |
| Optional modules | TDLAS headspace oxygen analysis · leak detection |
| Validation | Knapp test procedure (US FDA / EU EMA accepted) |
| Dimensions | L5160 × W2620 × H1900 mm |
Instead of the bottom-support structure used by conventional inspection machines — which obstructs light and creates inspection blind spots — the RGVM-500 suspends each bottle in a gripper and rotates it actively, so every surface is imaged and evaluated before the bottle is released or rejected.
Bottles are fed and oriented into the inspection chain.
The bottle is held in a suspended state and rotated for full 360° imaging.
21 line-scan cameras capture visible and non-visible light images across cap, neck, body and base.
The Cognex AI vision system classifies defects — cracks, contamination, scratches, foreign particles, fill level — with offline learning.
Good bottles continue down the line; defective bottles are removed via 2 dedicated reject channels.
The RGVM-500 combines a blind-spot-free mechanical design with an AI inspection architecture engineered for high-speed, high-precision pharmaceutical production.
Please visit our FAQ page before reaching out to our customer support. Our team regularly updates this resource to provide you with the most up-to-date and comprehensive information, saving you valuable time.
All DIAGNOSEX process equipment is designed and manufactured in accordance with GMP / cGMP principles. Documentation packages supporting regulatory submissions — including material certificates, calibration records, and design qualifications — are available upon request.
Yes. Vial and stopper formats, throughput, automation level, cleanroom classification, and integration with upstream or downstream equipment can all be tailored to your process. Share your requirements and our engineers will propose a configuration.
Standard configurations generally ship within 8–12 weeks after order confirmation. Customized or fully integrated lines typically require 12–16 weeks, depending on the scope of engineering involved.
Yes. Our engineers provide on-site installation, commissioning, and structured operator and maintenance training. Remote commissioning support and English-language video training are also available.
